How To Spool Synthetic Winch Rope: A Step-By-Step Guide

How To Spool Synthetic Winch Rope
How To Spool Synthetic Winch Rope

Synthetic winch roping is a great tool for raising and lowering heavy loads, but it can be difficult to use without proper spooling and rigging. Spooling your synthetic winch rope properly will help you maximize its capacity and minimize the risk of a line break so that you’ll always have the right tool for the job.

This blog article will teach you how to spool synthetic winch rope so that it doesn’t get caught or tangled, and provides step-by-step instructions on the process. You’ll be a pro in no time!

Also Read: Who makes Badland winches: All You Need To Know

What is Synthetic Winch Rope?

Synthetic winch rope is frequently used instead of traditional steel winch cables because it is high-strength, lightweight, and long-lasting. It is made of synthetic fibers such as nylon, polyester, or polypropylene and has a number of benefits over steel cables, including a higher strength-to-weight ratio, better safety, and a lower risk of injury in the case of a rope failure.

In addition to being more manageable and pliable than steel cables, synthetic winch cords do not rust, corrode, or kink as steel cables can. Off-road vehicles, ATVs, boats, and other uses where a dependable and powerful winch is required frequently use them.

Also read: Synthetic Winch Rope: All You Need To Know

Why Proper Spooling is Important

For several causes, spooling is important. In the beginning, it aids in avoiding rope harm. The rope won’t get tangled up or kinked when it is properly spooled; it will lie flat on the drum. The string is correctly tensioned thanks to spooling, which is the second benefit. A winch or the rope itself may be harmed by a rope that is too loose or taut. The rope will be prepared for use when you need it thanks to correct spooling, one last benefit.

Also read: Synthetic Winch Rope: All You Need To Know

How To Spool Synthetic Winch Rope: A Step-By-Step Guide

You’ll need a few additional items to spool your synthetic rope onto your winch, assuming you already have your winch and rope. A clevis hook, a winch extension, gloves, and a means of securing the rope’s end—we’ll use a basic knot for this—are required.

Step 1: Clean Your Winch

It’s important to completely clean your winch before beginning to spool your synthetic winch rope. To clear the fairlead and drum of any dirt, grime, or debris, use a degreaser or cleaner. This will lessen the possibility that any contaminants will cause damage the rope.

Step 2: Remove the Old Rope

You must take the old rope out of the winch drum before replacing it. Completely unwind the rope before removing it from the fairlead and drum. You can use the rope for other things or keep it as a backup if it’s still in excellent condition.

Step 3: Inspect the Drum and Fairlead

Check the winch drum and fairlead for damage or wear before attaching the new rope. Check the rope for any burrs or cutting edges that might hurt it, and smooth them out if required. Additionally, make sure the fairlead is clean and debris-free.

Step 4: Attach the New Rope

Follow the manufacturer’s directions when attaching the new synthetic winch rope to the winch drum. Make sure the rope is equally distributed and strongly spooled onto the drum. Also, make sure the rope is not twisted or kinked. Make sure the rope is securely fastened to the fairlead with a clip or shackle so it won’t come undone while being used.

Step 5: Spool the Rope

Make sure the rope is spooled evenly and tightly as you slowly spool it onto the winch drum. Make sure the rope doesn’t get twisted or kinked as you guide it onto the drum with your palms. The rope can also be spooled onto the cylinder with the aid of a winch controller.

Step 6: Test the Winch

It’s important to try the winch after winding the rope onto the drum to make sure everything is operating as it should. As you slowly draw the rope out, turn on the winch to ensure that it is spooling evenly and smoothly. Before proceeding, stop the winch and straighten out any kinks or twists that you find.

Step 7: Store the Rope

It’s time to properly store the rope after you’ve completed spooling it and testing the winch. Store synthetic winch cable away from direct sunlight in a cool, dry location. Avoid keeping the rope in moist or wet environments because doing so can lead to the growth of mold or mildew.

Also Read: How A Hydraulic Winch Works And When You Might Use One

Spooling Technique For Different Types of Knots

Depending on the kind of knot you’ll be using, there are a few different ways to spool your synthetic winch rope. You can just coil the rope around itself if you’re tying a common knot, such as figure eight or bowline. Use a spooling method called “wrapping” if you’re using a more intricate knot, like a double fisherman’s bend or sheepshank.

Start by coiling your synthetic winch rope around the spool’s center before wrapping it. Then, take the rope’s end and wrap it around the coil’s exterior. Wrap the coil until you reach the opposite end, and then tuck the end under. This will give your knot a solid hold and stop it from slipping while in use.

Tips for Spooling Synthetic Winch Rope

  • Ensure that the rope is evenly and safely spooled onto the drum.
  • When spooling the rope, avoid twisting or kinking it. Use a winch controller to help direct the rope onto the cylinder.
  • Before fastening the replacement rope, check the winch drum and fairlead for damage or wear.
  • The cord should be fastened to the fairlead using a hook or shackle.
  • After spooling, check the winch to make sure everything is in functioning order.
  • Keep the rope away from direct sunshine in a cool, dry location.

Also Read: Who Makes Every Winch full Guide


Can I spool synthetic winch rope alone?

It is much easier to spool synthetic winch rope with a partner even though it is possible to do it alone. Tangles and twists can be avoided by having someone operate the winch remote while you direct the rope.

How often should I spool my synthetic winch rope?

After each use, you should re-spool your synthetic winch line. As a result, the rope is less likely to kink and distort.

Can I spool my winch rope manually?

Yes, you can manually spool your winch rope. The process can be simplified and made more effective by the use of a winch device.

Can I use synthetic winch rope with a steel winch drum?

Yes, steel winch drums can use synthetic winch rope. However, it’s important to check the drum for any burrs or sharp edges that might harm the rope.


For secure and efficient winch usage, synthetic winch rope must be properly spooled. You can make sure your synthetic winch rope is spooled properly and will work effectively when you need it most by following these steps and tips. Always check your winch and rope before using them, and store your rope correctly to increase the lifespan of both.

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